Window Install: Up Close

Lots of folks are curious about replacement windows. The current trend is — of course — vinyl windows… which would look out-of-place on an Eichler home. While the energy lost through the transmission of the aluminum (over vinyl) is an issue, since we live in a mild climate, it was a worthwhile trade-off (efficiency for not cringing each time we look at the windows).

We purchased Milgard's basic clear anodized aluminum replacement windows. Ordering without a nail fin enabled us to slip them in after we slipped the originals out — a very easy process if the measuring is done correctly (some of ours were a bit tight and I had to shave off some wood for a good fit which was no fun… measure twice, cut once).

Anyway, I pulled out the DSLR today and took some up-close/macro shots so folks could see the fit and finish. So far, we've installed three of the six: two bath windows and one bedroom window. The hall-bath and corner bedroom share a sill… it was a task to recreate such a long piece.

Some things to note:
… We have not done the final cleaning. The units come with quite a bit of goo on them (excess caulking) which traps sawdust. Some denatured alcohol will probably help to clean them (see red circle in 3rd image).
… We also replaced all of the redwood trim: Sills (which were both daunting and satisfying to make), trim, etc…. still final sanding and painting to do.
… The windows open easily via the Milgard-branded latch as well as lock (the brass button)
… Unfortunately, Millgard won't/can't make the original 2-pane windows… likely due to safety issues. We had them make 3 individual, but equally sized panes — the 2 sides slide open.
… The windows are held in place by 3/4in square redwood stock and a bit of caulk — simple simon.
… The gray "paint" is primer. We got smart and had them tint the 2nd bucket.
… Still lots of sanding and finish work still to do.
… The windows are double pane + low-e, but not argon filled. The bath windows are frosted and tempered.
… All 6 windows (4 bedroom and 2 bath) were $1500 from Home Depot.
… We'll be installing all of them ourselves as we replace the siding around them.

Edit: As of October 2009, we've not had a problem with condensation save on the inside of the bath window frame after a hot shower (which is to be expected). The plastic trim (it's minimal trim) on one of the most sun-kissed windows is fading a bit (from gray to tan), but not a huge deal overall.